INDUSTRIAL PACKAGING SOLUTION

Beverage Cups: HD Prints & High-Speed Sealing

Elevate your brand with high-definition printing while ensuring 100% seal integrity on automated filling lines. PP, PET, and sustainable options available.

Target Applications & Packaging Fit:
RTD Coffee & Boba Milk Tea

RTD Coffee & Boba Milk Tea

Cold brew, iced latte, aseptic tea & boba milk tea drinks

RTD Smoothies & Blend-in-Cup Fruit Packs

RTD Smoothies & Blend-in-Cup Fruit Packs

Direct-blending frozen fruit cups & HPP cold-pressed juices

RTD Yogurt & Dairy Smoothies

RTD Yogurt & Dairy Smoothies

Drinking yogurt, chilled dairy smoothies & dessert parfaits

Craft Beer & Packaged Draft Systems

Craft Beer & Packaged Draft Systems

Sealed draft pints, microbrewery to-go cups & tamper-evident closures

PRODUCTION BENEFITS

What Makes Our Cups Production-Ready

Better Seals. Smoother Lines. Less Downtime. Packaging lines fail when cups are treated as simple takeout commodities. Here is how our production-ready cups deliver real line reliability:

Better Cup Fit. More Reliable Seals.±0.15 mm
01 · CUP FIT & LID SEALS

Better Cup Fit.
More Reliable Seals.

TYPICAL TAKEOUT CUP

Small rim variations cause weak seals, leaks, or loose lids during filling and transit.

BILLIONDOTS SOLUTION

Precision-made rims create tight, consistent seals, eliminating leaks across high-speed packaging lines.

Faster Heat Sealing. Fewer Production Issues.Low-Temp Heat Seal
02 · HIGH-SPEED HEAT SEALING

Faster Heat Sealing.
Fewer Production Issues.

TYPICAL TAKEOUT CUP

Standard cups fail under fast automated heat sealing, causing weak bonds and pinhole leaks.

BILLIONDOTS SOLUTION

Engineered for automated heat sealing, delivering strong, leak-free bonds that keep production moving.

Smoother Cup Feeding. Fewer Line Stops.100+ BPM
03 · AUTOMATED CUP FEEDING

Smoother Cup Feeding.
Fewer Line Stops.

TYPICAL TAKEOUT CUP

Cups stick together or feed unevenly, causing machine jams and frequent line downtime.

BILLIONDOTS SOLUTION

Precision anti-jam stacking shoulders ensure smooth separation, keeping automated lines running at speed.

Built for Freezing. Ready for Shipping.-18°C Toughness
04 · FREEZER & SHIPPING DURABILITY

Built for Freezing.
Ready for Shipping.

TYPICAL TAKEOUT CUP

Standard cups turn brittle and crack under freezing temperatures and transit vibration.

BILLIONDOTS SOLUTION

Impact-resistant resins prevent low-temperature shatter, ensuring 100% leak protection through frozen transit.

SYSTEM ARCHITECTURE

Core System Components

Precision-matched packaging components manufactured and quality-inspected to fit your specific production line.

PRIMARY CONTAINERVirgin PET / PP / PLA

Cold & Hot Cups with Custom Prints

90mm, 95mm, 98mm Calibers | 12oz – 32oz | Custom UV/Curved Printing up to 8 Colors

±0.15mm rim tolerance, anti-jam stacking shoulders, -20°C shatter resistance
CLOSURE SYSTEMHigh-Clarity PET / PP / PLA

Precision Snap-Fit Lids

Flat, Dome & Sipper Ergonomic Lids | Leak-Proof Stacking Ribs | Anti-Fog Options

Vacuum pick-and-place ready, seamless rotary capper fit, 100% spill-proof snap
HERMETIC SEALMulti-Layer Co-Extruded Film

Custom Barrier Sealing Films

Easy-Peel / Lock-Seal Formulations | High O2/Moisture Barrier | Food-Grade Inks

Low-temperature quick bond, optical eye-mark tracking, zero cup wall distortion
ENGINEERING BASELINE

Verified for Factory Lines, Not Just Showcases

We supply custom packaging by participating directly in engineering verification, dimensional tolerance validation, and 100% in-line quality assurance.

±0.15mmRim Tooling Tolerance
100+ BPMAutomated Line Speed
-20°CDeep-Freeze Toughness
FDA 21 CFR Compliant EU 10/2011 Verified ISO 9001 / BRCGS Certified

In-Line Quality Assurance Protocols:

01

Zero-Tolerance Rim Precision (±0.15mm)

Strict tooling tolerance prevents lid pop-offs and guarantees 100% airtight snap-fit closure across high-speed rotary capper stations.

02

Anti-Jam Automated Denesting Validation

Precision stacking shoulders and uniform taper angles eliminate vacuum wedging, ensuring clean single-cup drops at 100+ BPM.

03

Low-Temperature Thermal Seal Window

Custom barrier films seal hermetically at lower temperatures, avoiding cup flange deformation and eliminating micro-channel leakage.

04

Comprehensive Global Food-Contact Compliance

Manufactured in ISO 9001, BRCGS, and FSSC 22000 certified cleanrooms; fully tested for FDA 21 CFR, EU 10/2011, and PFAS-Free standards.